About Us

Flexcraft is a world-class, relentlessly customer-focused plastics manufacturing company.

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We Know What Matters Most.

Flexcraft has been a full service plastics manufacturing company for over 50 years. We know what matters most.

Defined Expertise

Not all bottles are created equal. We have been serving the medical and laboratory markets for over 50 years. We understand the requirements, demands, and intricacies — everything from PFMEA to particulates.

Being Responsive & Agile

Stay ahead with our responsive and agile approach. We recognize that unexpected challenges can disrupt operations. That’s why our team is primed to step in, offering solutions that minimize downtime and maximize satisfaction.

Real Partnership

Trust forms the foundation of our ethos. Rely on us to utilize our network and resources to support you at every turn. Join us in celebrating successes, knowing that in the rare event of setbacks, we’ll communicate openly, providing continuous updates until resolution. Your peace of mind is paramount to us.

What Matters?

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In the World of Complex Requirements & Tight Deadlines…

…Precision & Reliability is Paramount

That’s where Flexcraft’s story begins, born from a passion for technical excellence and a dedication to serving our customers. We quickly established ourselves as a top blow molder of engineering resins, crafting specialized components that met the rigorous demands of the healthcare sector.

But our story doesn’t end there. As we listened to our customers’ needs, we realized our expertise could extend beyond the medical field. Leveraging our knowledge and technical prowess, we expanded into high-volume blow molding of rigid PET, EPET, and HDPE primary packaging, as well as injection molding. This allowed us to cater to a broader range of industries, and partner with our existing customers to supply them with more of their components.

Our People

Our People

Our team takes tremendous pride in what we do, and we are constantly looking for ways to learn and grow to better service our customers. Upholding Flexcraft’s principles of integrity, dependability, and opportunity, they’re here to deliver consistent, reliable quality based on many years of experience.

Meet the Team

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Quality

At Flexcraft, quality is woven into the fabric of everything we do. From the initial design and engineering stages to meticulous production and timely delivery, we hold ourselves to the highest standards. Our team isn’t just skilled; they’re passionate about using technology to innovation while never losing sight of reliability and exceptional customer service.

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Partnerships

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Building for the Future

We consistently improve our state of the art facilities to ensure you get reliable supply.

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50,000 Square Feet of Manufacturing

Climate controlled, automated, state-of-the art manufacturing.

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150,000 Square Feet of Warehousing (& growing!)

With our current (and in-development) warehouse space, you can be sure that we have the ability to support your growth.

Redundant Manufacturing Infrastructure

Redundant Manufacturing Infrastructure

Multiple silos, compressors, chillers, and material handling systems to ensure we stay running.

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Mold Shop & Engineering

We can do repairs, maintenance, automation, and new mold builds in house, saving you valuable time.

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Clean Room Manufacturing & Complex Assembly Rooms

Fixed and portable solutions to meet your requirements.

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State-of-the-Art Quality Lab

Our experienced team is constantly engineering quality into our production methods to ensure exacting repeatability.

Newly Built Break Room & Meeting area

Newly Built Break Room & Meeting area

We take care of our employees and work hard to give them the best work environment in the industry.

Flexcraft is more than just a business. We care about our community.

Flexcraft is more than just a business. We care about our community.

At Flexcraft, community involvement is at the heart of what we do. We’re committed to being active and supportive members of our community, eager to make a difference wherever we can. While we’re particularly interested in environmental causes and hyper-local initiatives, our dedication extends to various other meaningful efforts that benefit our community. If you have any opportunities for us to get involved or support your cause, we’re all ears. Together, we can create a stronger, more vibrant community.

Community Involvement

Our Story

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2024

2024 is set to be our most thrilling year yet! We can’t wait to share what is in the works…

2023

Flexcraft invests in new Injection Stretch Blow Molding capacity to produce an additional 30,000,000 PET bottles per year.

2022

Flexcraft wins the SPE Blowmolding Division “Recognition of Excellence” award!

2022

Flexcraft invests in new Stretch Blow Molding capacity to produce an additional 20,000,000 PET bottles per year.

2021

Flexcraft wins First Place and the People’s Choice Award for the SPE Blow Molded Parts competition.

2021

Flexcraft invests in a new EBM machine to expand HDPE bottle capacity by 10,000,000 bottles per year.

2021

Flexcraft installs temperature control and air conditioning in the manufacturing plant to improve employee comfort and maintain a more consistent environment for process engineering.

2021

Flexcraft forms internal Automation group to focus on streamlining operations and improving all current processes. In addition, this group will focus on emerging technologies and applications that will keep Flexcraft as a leading, technology-driven supply partner and manufacturer, allowing the company to pass savings along to customers.

2021

Flexcraft invests in a new and technologically advanced chiller system to support a tripling in machine capacity and the subsequent cooling requirements of that growth. This investment will improve processing controls throughout the plant and support added machine capacity over time.

2020

Flexcraft adds an additional 50,000 square feet of warehouse space to better support the growing warehousing needs of customers.

2020

Flexcraft expands clean room environment to better support the growing demands of its medical customers.

2020

Flexcraft launches a first-of-its-kind EBM machine for wide-mouth, large-format PET handle-ware containers. The multi-year R&D project and investment puts Flexcraft at the cutting edge of PET technology, and builds on the company’s commitment to investment in environmentally sustainable materials and manufacturing.

2019

Flexcraft completes acquisition of Blow Molded Specialties in Pawtucket, Rhode Island. The deal adds significant experience and depth to Flexcraft’s industry-leading Blow Molding team, and expands Flexcraft’s blow molding and clean room molding capacity.

2018

Adapting to new technologies, Flexcraft invests in fully electric Injection Molding (IM) equipment to support the growing needs and requests of existing customers.

2018

Flexcraft successfully upgrades quality systems certification from 9001:2008 to 9001:2015, further demonstrating its commitment to high-quality, repeatable production solutions.

2017

Flexcraft successfully implements IQMS, a fully integrated ERP/MRP solution tailored for the molding industry.

2016

Flexcraft invests $2 million in state of the art extrusion blow molding (EBM) equipment allowing for the automated production of bottles and custom containers.

2015

Flexcraft completes first major investment in Injection-Stretch Blow Molding (ISBM) equipment and infrastructure for the high quality, efficient production of PET bottles.

2014

Flexcraft purchases 50 Flexcraft Drive, a 210,000 sq ft manufacturing and warehousing facility.

2013

Flexcraft achieves ISO 9001:2008 Certification, validating the effectiveness of its quality system.

2010

Flexcraft acquires Primus Mold to provide in-house blow mold manufacturing.

2005

Flexcraft acquires SPC Company, a custom blow molding company along with approximately 10 extrusion blow molding machines.

2003

Flexcraft acquires Roto Fiber Corporation, a manufacturer of blow molded plastic toner cartridge bags for the printing industry.

2001

As the business grows, Flexcraft needs more space and purchases a 30,000 sq ft building in Asbury Park, NJ. Russ, along with the late Wayne Powell, gut renovates the building, which has more space than they think they’ll ever know what to do with.

1989

Flexcraft becomes the first company to successfully extrusion blow mold GE Plastics’ Ultem resin.

1985

Flexcraft is the first company to successfully blow mold Halar ECTFE Fluoropolymer.

1980

The Flexcraft team successfully completes an iconic metal-to-plastic conversion taking an assembly of 18 different stainless steel parts and replacing it with a single blow molded polysulfone component.

1980

George Smith and Russ Smith incorporate Holocraft (d/b/a Flexcraft) and officially start the business.

1971

The Late George Smith converts a Hershey’s chocolate extruder into an extrusion blow molding machine. Uses the resins he was developing for GE Plastics to manufacture some of the first plastic products. George enlists his son, Russ Sr, to blow mold thick walled polycarbonate and polysulfone medical vacuum canisters for their first customer (still a customer today!)

Flexibility Isn’t Just a Buzzword

At Flexcraft, it’s a guiding principle we were founded on. Every challenge requires a tailored approach, and we will ensure that you remain competitive in the market place and continue to grow your business.

  • If you work with us, you will have the cell phone number of a decision maker.
  • If you work with us, we will be an extension of your team and help you in ways that other molders aren’t set up for.
  • If you work with us, you will never have questions or problems that do not get quickly addressed.